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Constant velocity extrusion of aluminum extrusion machine(Click here)
(RcdWin)
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Feature
- Constant velocity extrusion is performed using a personal computer and Eithernet's built-in PLC.
- Automatically adjust the speed start-up parameter to achieve high speed start-up.
- PID control overshoots, but RcdWin does not overshoot.
- RcdWin can perform constant velocity extrusion without overshooting even with high pressure extrusion dies with an extrusion speed of 1 mm / s.
- You can search for extrusions by time and reproduce them graphically.
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Download Constant-velocityExtrusion(RcdWin)pamphletNoteJapanese20181204.pdf (Right click-> Save the object to a file, you can download it.)
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Isothermal extrusion of aluminum extrusion machine(Click here)
(RcdWin)
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Feature
- Perform isothermal extrusion using a personal computer and either Ethernet built-in PLC.
- Automatic adjustment of product temperature rise, consideration of extrusion speed, isothermal control at ± 1 ° C, billet temperature automatic adjustment (if possible to change in the network).
- The extrusion control (EM) enables automatic adjustment of the radiation thermometer's emissivity, registration and search of isothermal extrusion parameters.
- You can search for extrusions by time and reproduce them graphically.
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Download IsothermalExtrusion(RcdWin)pamphletNoteJapanese20181205.pdf (Right click-> Save the object to a file, you can download it.)
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<3>
Extrusion management(Click here)
(EM)
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Feature
- The extrusion parameters are registered in the database by extrusion die unit so that workers can search. Workers' work will be easier.
- Coordinates data with extrusion data analysis program (EDA).
- Extrusion management (EM) is essential for isothermal extrusion. Set the product temperature, set the extrusion speed, set the billet temperature, and set the emissivity of the radiation thermometer.
- The billet length can be simulated considering long billets.
- Using the network, EM can send a billet cutting plan to the billet cutting machine.
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Download ExtrusionManagement(EM)pamphletNoteJapanese20181206.pdf (Right click-> Save the object to a file, you can download it.)
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Extrusion data analysis(Click here)（EDA）
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Feature
- History display of extrusion parameters such as extrusion speed for each extrusion die.
- Data analysis sets the optimum extrusion parameters for the machine.
- Understand the operation status of the equipment. For example, stop time due to press failure, non-extrusion time, extrusion die change time, etc.
- Calculate yield on extrusion die units
- Note: The content of EDA differs depending on the factory.
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Download ExtrusionDataAnalysis(EDA)pamphletNoteJapanese20181204.pdf (Right click-> Save the object to a file, you can download it.)
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<5>
Aluminum extrusion plant automation
(EP) |
Feature
li> Monitor the process from long billets to billets, profiles, and products, and set parameters for each machine.
- The data is linked with the extrusion data analysis program (EDA).
- Note: It is necessary to enter the extrusion die number or identify the extrusion die at the extrusion, stretch and product cutting stages.
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Download Constant-velocityExtrusion(RcdWin)pamphletNoteJapanese20181204.pdf (Right click-> Save the object to a file, you can download it.)
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<6>
Billet length schedule simulation(Click here)
(EM)
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Feature
- Calculate the billet length and simulate the billet length schedule.
- Consider a long billet and make the extrusion billet length constant.
- Consider a long billet and make the rest of the long billet 0.
- You can specify the first billet length.
- The first billet length can be calculated using the distance between platens.
- You can send a billet schedule to the billet cutting machine.
- The profile unit weight can be calculated from the profile extrusion length.
- You can specify the first billet length.
- You can send a billet schedule to the billet cutting machine.
- The profile unit weight can be calculated from the profile extrusion length.
- This is one screen of extrusion management (EM).
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<7>
Aluminum extrusion profile defect detection (click here)
(EM)
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Feature
- Collecting image data for deep learning of extruded profiles using a surveillance camera.
- Import prediction model by deep learning.
- Detect defects in aluminum profiles during extrusion using prediction models and video from surveillance cameras.
- One screen of extrusion management (EM).
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